CTP Room Zero Drainage Solutions

Solution Part A:

1. McLantis CTP Zero Drainage Solutions connects a set of high-power filtration circulation system in parallel with the original filtration pipeline of the plate processor, which does not affect the original circulation filtration system. The system can effectively remove impurities, crystals, gels, etc. in the developer, while increasing the circulation of the developer and removing micro-particles, oil, and gum in the developer.

2. Stabilize the developer's standard state to ensure consistent plate-making results, significantly reduce crystal precipitation in the developer tank, and ensure the developer is virtually free of suspended particles. This greatly reduces crystallization on developing rubber rollers and brushes, prevents physical scratches on the plate surface, and minimizes downtime losses related to paper, ink, and labor caused by plate failures. It also reduces the time required for plate processor cleaning and maintenance, thereby improving productivity. Extend the developer's service life by more than twice, lowering developer usage costs and waste liquid disposal expenses. Prevent pipeline blockages in the plate processor, enhance processing capacity, reduce pollution and costs associated with waste liquid discharge, and prolong the plate processor's service life.

3. Après être filtré par le système de filtrage du developer, la qualité de le water de washing is obviously improved and the effect of plate development is improved.

Solution Part B:

4. The plate washing water is automatically supplemented, neutralized and flocculated by chemical agents, and the developer composition in the plate washing water is analyzed to restore the water quality, and then pass the filtering system to intercept and precipitate impurities. The plate washing water is also decolorized and deodorized by ozone treatment. Sterilization realizes the recycling of the flushing water. Continuously develop about 1500 plates under the conditions of plate development, and about 70 liters of circulating water in the water tank are discharged into the collection box and concentrated by the waste liquid treatment system. According to the amount of 10L water for each plate to be washed, 15 tons of water for 1500 plates without using McLantis CTP zero drainage solutions, and now only 70 liters of water needs to be used. It saves more than 99% of water, greatly reduces the discharge of printing wastewater, solves the problem of wastewater treatment by printing enterprises, and achieves the effect of energy saving and emission reduction. At the same time, McLantis CTP zero drainage solutions comes with a buffer water tank to avoid downtime loss caused by water shutdown and improve production efficiency.

Solution Part C:

5. Collect the discharged waste liquid from the CTP room to the buffer barrel. The built-in pump of the machine pumps the waste liquid to the McLantis developer waste solidation system. The waste liquid is separated into solid waste after being treated by low-temperature hybrid vacuum distillation and condensation. About 3-6% of the remaining solid waste is discharged into the sludge storage tank for disposal. The use of this equipment can greatly reduce the cost of waste liquid recycling of enterprises.

Customer Examples:

2 sets of CTP machines in the press, making 1200 plates every day.

Con McLantis CTP Zero Drainage Solution